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Reviewed against current legislation · 5 October 2026

Fleet fuel cost reduction

Most fleets lose money every year to fuel waste they could prevent: driver behaviour, idling, under-inflated tyres, poor routing and vehicles working harder than they should. Our compliance-led fuel audit finds where it is going and puts controls in place to stop it.

HGV refuelling at a commercial diesel pump with the driver recording the fuel card transaction
Approach
Compliance-led fuel audit
Data used
Tachograph, telematics, fuel cards
Fuel duty
5p cut extended to 31 Dec 2026
Coverage
UK-wide, on site

Fuel costs in 2026

Fuel is usually a haulier's biggest cost after wages, and it is one of the few large costs you can actually control. The Government has given some short-term relief. On 20 May 2026 it extended the 5p fuel duty cut to 31 December 2026 and gave HGVs a 12-month vehicle excise duty holiday, paying £1, for renewals from 1 July 2026. The HGV Road User Levy is still payable. None of this changes what happens on your own vehicles, and the duty cut has an end date. Plan your 2027 budgets with that in mind and watch the Government's next fiscal announcements.

The savings that last come from how vehicles are driven, maintained, routed and managed. Those are compliance questions as much as cost questions, which is why we approach them through your compliance records.

Where your fleet is burning money

Most fuel waste is invisible until someone looks for it. These are the six biggest drains we find.

Driver behaviour

Harsh acceleration, late braking, poor anticipation and unnecessary idling are the largest controllable fuel cost. Tachograph and telematics data shows who, where and how much.

Excessive idling

Engines left running while drivers load, wait or take a break burn fuel without moving a mile, and on a large fleet a few minutes per vehicle per day adds up quickly. Your tachograph and telematics data shows how much idling each vehicle actually does, and that is the figure we work from. Idling is also an offence: regulation 98 of the Road Vehicles (Construction and Use) Regulations 1986 requires drivers to stop the engine when stationary, where needed to prevent noise or exhaust emissions.

Maintenance defects

Under-inflated tyres, dragging brakes, faulty injectors, air leaks and misaligned axles all increase fuel use. We cross-reference defect and inspection records with fuel data to find the pattern.

Route inefficiency

Unplanned routes, unnecessary mileage, empty running and poor load planning add fuel cost that is rarely measured. We compare the miles you run with the miles the work needs.

No fuel policy

Without a clear, enforced fuel policy, drivers have no targets, managers have no accountability, and the fleet has no benchmark to improve against.

No MPG benchmarking

If you are not tracking miles per gallon by vehicle and by driver, you cannot manage fuel spend. Many operators only see the total on the fuel card invoice.

Why a compliance-led audit works

The data you already keep for compliance is the best fuel data you have. Tachograph records show driving time, speed and activity. Telematics, where fitted, adds idling, harsh events and location. Your inspection sheets and defect reports show the mechanical problems that waste fuel. Your fuel card data shows what was actually bought, by vehicle.

Looking at them together gives a far clearer picture than a fuel report alone. A vehicle with poor MPG and a history of brake and tyre defects needs a workshop conversation. A driver with poor MPG in a sound vehicle needs coaching. A route with poor MPG on every vehicle needs replanning.

It also fits what accreditation now asks for. From 1 September 2026, FORS Standard v7.2 requirement O2 expects accredited operators to collect fuel data by vehicle registration, including AdBlue where relevant and the diesel-to-AdBlue ratio. An operator that does not calculate the ratio gets a minor action point. A properly run fuel audit gives you that data as a by-product. If you are working towards FORS, see our FORS accreditation page.

Speed and the limiter

HGV speed limiters are set at 90 km/h, about 56 mph. The motorway limit for goods vehicles over 7.5 tonnes is 60 mph, so the limiter is the effective cap. Fuel use climbs steeply at the top of that range. Many operators find savings by asking drivers to cruise below the limiter on suitable work, as long as the schedule allows it. We check that your delivery windows and drivers' hours planning make that realistic, rather than setting a target drivers cannot meet.

Tyres and maintenance: the quiet losses

Tyre condition is already part of every walkaround check and every safety inspection under DVSA's Guide to Maintaining Roadworthiness, and FORS has a tyre management requirement (V7). The same checks that keep a vehicle legal also keep fuel use down. Pressures that drift low, mismatched tyres on an axle, poor alignment and binding brakes all add rolling resistance. The fix is rarely expensive. It is usually a matter of making sure pressure checks happen, that low readings are recorded as defects, and that someone follows them up. We look at whether your system does that in practice, not just on paper.

What goes into a fuel policy that works

  • clear rules on idling, including heating and cooling the cab, with sensible exceptions;
  • expectations on speed and cruise control for each type of work;
  • how drivers record fuel and AdBlue, and what to do when a pump receipt and the card do not match;
  • pre-trip planning, including traffic, loading times and refuelling points;
  • tyre pressure checks as part of the daily walkaround;
  • how MPG is measured and fed back, and how good performance is recognised;
  • how repeated poor performance is handled, fairly and with coaching first.

A policy works when drivers understand why it exists and see the results. We help you brief it, not just issue it.

Fuel card controls and fuel security

Some fuel loss is not about efficiency at all. Fuel cards without vehicle or product limits, odometer readings that are never checked, and unexplained top-ups are common findings. Diesel theft from tanks at unsecured sites is another. We review card controls, reconcile fuel purchases against mileage, and flag transactions that need explaining. Most of the time the answer is an innocent error, but a fleet that never checks has no way of knowing.

How the J&JL fuel audit works

A structured, four-stage process that gives you a clear picture of fuel spend and a practical plan to reduce it.

  1. Tachograph and telematics review. We analyse driver data for idling, harsh events, speed profiles and MPG trends, vehicle by vehicle and driver by driver.
  2. Vehicle maintenance audit. We review defect records, inspection histories, tyre management and service intervals to find mechanical issues that quietly burn fuel.
  3. Policy and process review. We assess your fuel policy, routing and load planning, fuel card controls and driver briefings, and identify the gaps that drive avoidable cost.
  4. Action plan and implementation. You receive a prioritised action plan with savings targets, a driver briefing pack and a fuel KPI dashboard you can use every month.

Where the savings come from

Every fleet is different, so we do not quote a saving until we have seen your data. What we can tell you is where savings usually sit, and the audit shows which of these matter most for you.

AreaHow the saving is made
Driver behaviourData-led coaching and targeted briefings on acceleration, anticipation and idling, reviewed after 90 days
Tyres and maintenanceCorrect tyre pressures, defect follow-up and maintenance linked to fuel data
IdlingA clear idling policy, enforced through data and driver briefings
Route and load planningLess empty running and fewer unnecessary miles, especially on multi-drop work

Most fleets have one or two areas where the bulk of the saving sits. The audit tells you which, and puts a figure on it from your own records.

Load planning and empty running

For many fleets the single largest saving is not in how vehicles are driven but in how much they drive. Empty return legs, part loads that could be combined, multi-drop sequences built around habit rather than geography, and vehicles too large for the work all add miles. We compare the work you carry with the miles you run, and show where planning changes would cut mileage without breaking delivery windows or drivers' hours.

What operators get wrong

  • Buying telematics and never acting on the reports.
  • Setting MPG targets without allowing for vehicle type, payload and route.
  • Coaching drivers once, then never measuring whether it stuck.
  • Treating tyre pressures as a workshop job only, instead of part of the daily walkaround.
  • Fuel cards with no vehicle or mileage controls, which makes misuse and errors hard to spot.
  • Not recording AdBlue at all, which now matters for FORS.

What J&JL delivers

  • a fuel audit report covering drivers, vehicles, routes and policy, with the evidence behind each finding;
  • a prioritised action plan with savings targets;
  • a written fuel and idling policy for your drivers;
  • a driver briefing pack and coaching approach;
  • a fuel KPI dashboard: MPG by vehicle and driver, idling, AdBlue ratio and cost per mile;
  • a follow-up review to check the savings are holding.

Most of what we find is visible within weeks of receiving your data. Driver behaviour changes take longer to show in the figures, which is why we review them again at 90 days.

If your walkaround checks, defects and inspections are scattered across paper and spreadsheets, Roadworthy, our fleet compliance software, brings them together and includes tachograph analysis through Tachomaster integration, which makes the maintenance side of a fuel audit much quicker.

Sources and further reading

  1. Chancellor protects drivers and businesses from rising fuel costs (GOV.UK, 20 May 2026)
  2. Road Vehicles (Construction and Use) Regulations 1986, regulation 98 (legislation.gov.uk)
  3. FORS Standard v7 transitional arrangements (FORS)
  4. FORS Standard version 7 (FORS)
  5. Speed limits (GOV.UK)

Checked against the sources above on 5 October 2026.

How the fuel audit runs

Stage 1

Tachograph and telematics review

We analyse idling, harsh events, speed profiles and MPG trends, vehicle by vehicle and driver by driver.

Stage 2

Vehicle maintenance audit

We review defects, inspections, tyres and service intervals to find mechanical issues that are wasting fuel.

Stage 3

Policy and process review

We assess your fuel policy, routing, fuel card controls and briefings, and identify the gaps.

Stage 4

Action plan and implementation

You receive a prioritised plan with targets, a driver briefing pack and a fuel KPI dashboard, followed by a 90-day review.

Questions operators ask about cutting fleet fuel costs

How much can a fuel audit save?

It depends on your fleet, your work and what is already in place, so we do not quote a figure until we have seen your data. The audit report puts a value on each saving using your own fuel and mileage records, so you can see what each change is worth before you make it.

What data do you need from us?

Ideally tachograph downloads, telematics reports if you have them, fuel card data, mileage records, and your inspection and defect records for the period. If some of that is missing, we work with what you have and tell you what to start collecting.

Do we need telematics for a fuel audit?

No, but it helps. Tachograph data, fuel card records and maintenance records are enough to find most savings. Telematics adds detail on idling and harsh events.

How long until we see results?

Most findings are visible within weeks of receiving your data, and some fixes, such as idling and tyre pressures, work quickly. Driver behaviour changes take longer to show, so we review them again at 90 days.

What happens to fuel duty after December 2026?

On 20 May 2026 the Government extended the 5p fuel duty cut to 31 December 2026. Plan your 2027 budget around that end date and check the Government's next fiscal announcements. Your own controls are what keep savings in place whatever happens to duty.

Does FORS require fuel monitoring?

Yes. Under FORS Standard v7.2, which applies to audits from 1 September 2026, requirement O2 expects fuel data by vehicle registration, including AdBlue where relevant and the diesel-to-AdBlue ratio. Missing the ratio calculation gives a minor action point.

Find out what your fleet is wasting

Request a free fuel audit consultation and we will tell you where the savings are likely to be and what it takes to get them.

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